An electronic brake controller is a device that can regulate both the braking system of the vehicle moving the trailer and the brakes of a towing trailer. With this, added safety is ensured and trailer sway can be reduced and minimized, while also reducing the braking distance, providing a smoother experience while towing. Such equipment can be used while off-road and in a caravan, heavy trailer hauling, and many more things. TJM Bendigo does that and even more!
Never compromise safety with the trusted best electric brake controller today to experience smooth, controlled towing like never before!
UNDERSTANDING HOW AN ELECTRIC BRAKE CONTROLLER WORKS
Electric brake controllers become vital in situations of heavy towing, especially when maneuvering caravans, boats, and trailers. Electric brake controllers come in two primary varieties:
- Time-Delayed Controllers: Apply a preset braking force regardless of speed.
- Proportional Controllers: Adjust braking power automatically depending on how fast the vehicle decelerates.
It is necessary to install and calibrate an electric brake controller correctly, both for Australian road regulations and safety when towing. This guide will take you step by step through the installation, including troubleshooting tips, cost estimates, and professional installation options.
Key Features of Electric Brake Controller:
- Safely stops the vehicle by distributing the braking force.
- Prevents trailer sway for smooth towing.
- Settings can be adjusted according to various conditions for towing.
- Built-in manual override for emergency stopping.
- Suitable for either single or double-axled trailers.
CHECKS BEFORE STARTING INSTALL
Before starting the installation, make sure to perform the following checks:
Measure Wire Lengths:
- Calculate the necessary wire length between the main unit and the battery.
- Measure the length needed from the main unit to the trailer plug.
Plan the Wiring Route:
- Check if you have enough space to run the harness inside the vehicle or underneath along a chassis member.
- Identify existing wiring harness entry points between the engine bay and cabin.
- If necessary, locate blank factory holes that can be used to run the wiring.
- If no factory holes are available, drill a new hole and seal it properly to prevent water or dust ingress.
Inspect the Vehicle’s Fuse Box:
- Choose an appropriate power supply for the brake controller.
- Ensure the chosen fuse can handle the controller’s power requirements.
Verify Grounding Points:
- Locate a solid grounding point on the vehicle’s chassis for a secure connection.
Gather Necessary Tools and Equipment:
- Crimpers, electrical tape, zip ties, a multimeter, and protective sheathing.
- Ensure all wiring is rated appropriately for the power requirements of the electric brake controller.
Check Compatibility:
- Make sure your towing setup works with the controller model.
- Confirm that the trailer has electric brakes installed and is functional.
By performing these checks, you ensure a smoother installation process while minimizing potential wiring and connectivity issues.
ELECTRIC BRAKE CONTROLLER INSTALLATION: STEP-BY-STEP GUIDE FOR EASY SETUP
Installing an electric brake controller can be done in a few steps. To ensure a safe and correct installation, follow this guide.
STEP 1: FINDING THE BEST MOUNTING LOCATION
- Select a location near the driver’s seat, typically under the dashboard on the driver’s side.
- Ensure the wireless brake controller is within easy reach for manual adjustments.
- Avoid mounting the controller near airbags or obstructing important controls.
- Use the provided bracket to securely attach the controller to a stable surface.
STEP 2: CONNECTING THE BRAKE CONTROLLER WIRING
Identify the correct wires for installation:
- Power wire (12V supply): Connect to the vehicle’s fuse box or battery.
- Ground wire: Securely attach to the chassis.
- Brake signal wire: Attach to the brake light switch on the car.
- Output wire: Runs to the trailer’s braking system.
- Use a wiring harness (if available) for a plug-and-play setup.
- Secure all wiring with protective sheathing to prevent wear and tear.
STEP 3: RUNNING WIRES TO THE TRAILER BRAKE SYSTEM
- Route the output wire along the vehicle’s frame toward the rear.
- Secure the wiring using zip ties or conduit to avoid exposure to moving parts.
- Connect the wire to the trailer connector plug, ensuring a firm connection.
- Check for proper grounding to avoid electrical issues.
STEP 4: CONFIGURING AND TESTING THE BRAKE CONTROLLER
- Turn on the vehicle and check if the controller powers up.
- Adjust the brake sensitivity using the controller’s settings.
- Perform a trailer brake test:
- Test the manual override function to ensure emergency braking works properly.
COMMON ISSUES AND TROUBLESHOOTING TIPS
Even after a good installation, there may arise some problems. Here are a few strategies to deal with typical problems:
1. The Brake Controller Has No Power
- Check the fuse box for a blown fuse.
- Confirm that every piece of wiring is grounded correctly and is safe.
2. The Trailer Brakes Are Not Engaging
- Check that the output wire goes to the trailer plug.
- Test the manual override for power at the trailer.
- Check the trailer braking system for damaged parts.
3. Brakes Are Too Sensitive or Weak
- Adjust the gain settings on the controller to increase or decrease braking power.
- Verify the brake controller is mounted properly.
4. Error Codes on the Brake Controller
- The provided error codes with their corresponding solutions are found in the manufacturer’s reference manual.
- To reset the controller, take out and put back the power supply.
ELECTRIC BRAKE CONTROLLER INSTALLATION COST
The cost of installing an electric brake controller varies based on several factors:
- Type of brake controller (time-delayed or proportional).
- Vehicle make and model.
- Additional wiring and labor costs.
- Professional vs. DIY installation.
Average Cost Breakdown:
| Service | Estimated Cost (AUD) |
| Electric brake controller (basic) | $150 – $300 |
| High-end brake controller | $300 – $600 |
| DIY installation (materials only) | $50 – $150 |
| Professional installation | $200 – $500 |
| Total cost (controller + installation) | $350 – $1,100 |
WHERE TO GET PROFESSIONAL ELECTRIC BRAKE CONTROLLER INSTALLATION
If you want a hassle-free installation, you should choose the professional route. TJM Bendigo sells portable electric brake controllers throughout Bendigo, Australia, with the following benefits:
- Safe wiring and compliance.
- Fast, easy installation with the least downtime.
- Testing and calibration for the safest braking performance.
Why Choose TJM Bendigo for Your Installation?
At TJM Bendigo, we provide professional electric brake controller installation services tailored to your vehicle and towing setup. Here’s why customers choose us:
Experienced Technicians – Our team has extensive experience in towing upgrades and understands the technical aspects of electric brake controllers. We make sure your system is properly setup and operating effectively.
Top-Quality Products – We only use reliable, high-performance brands that are built to last. This guarantees durability, safety, and optimal braking power for your vehicle and trailer.
Precision Installation – A proper electric brake controller installation is crucial for safety. Our experts ensure that the wiring is correctly set up, the controller is calibrated, and the braking response is smooth and effective.
Custom Solutions – Every vehicle and towing setup is different. We take the time to understand your needs and recommend the best electric brake controller for your setup, whether you tow a caravan, boat, horse float, or heavy-duty trailer.
Exceptional Customer Support – Our commitment to customer satisfaction sets us apart. We provide clear guidance, expert advice, and after-installation support to ensure you get the best performance from your system.
FINAL THOUGHTS
Installation of electric brake controller lights makes safe towing possible by facilitating smooth and controlled braking. While installation can be done through a DIY process, having a professional install an electric brake controller assures that everything is properly done and operative with safety standards. Regardless if you’re looking for a new system or to upgrade an existing one, at TJM Bendigo, you will find experts qualified to offer custom solutions according to what your towing needs are.
